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How to calculate Cpk (process capability)

Cpk is the smaller of (USL − mean) ÷ 3σ and (mean − LSL) ÷ 3σ. It shows capability on the side of the specification the process is closest to.

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The formula

Cp = (USL − LSL) ÷ 6σ; CPU = (USL − μ) ÷ 3σ; CPL = (μ − LSL) ÷ 3σ; Cpk = min(CPU, CPL).

Step by step

  1. Collect the upper and lower specification limits.
  2. Estimate the process mean and standard deviation from stable process data.
  3. Work out CPU and CPL.
  4. Take the smaller of the two as Cpk.

Worked example

Spec 9.5–10.5, mean 10.1, σ 0.1

  • CPU = (10.5 − 10.1) ÷ 0.3 = 1.333
  • CPL = (10.1 − 9.5) ÷ 0.3 = 2.000
  • Cp = 1.0 ÷ 0.6 = 1.667

Cpk is 1.333; Cp is 1.667, the gap showing the mean sits off-centre.

Common questions

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